Eddy Current Separator For Non-Ferrous Metal & MSW Separation

 

What is an eddy current separator?

Eddy currents are commonly used to separate non-ferrous metals such as aluminum, copper, copper, lead, etc. in a variety of industrial applications. It is used to separate metals based on high conductivity-to-density ratio. This technology is able to isolate and return non-metallic metals to the municipality and industrial waste. Jaykrishna Magnetics Pvt. Ltd. we use the strongest and best quality of towing to provide the desired diversification in all industries.

Eddy's current dividers respond to the problem of separating stainless steel from solid municipal debris and rely on the metal's ability to use electrical energy. When an input magnet changes over time, the voltage generated on that object and the resulting voltage generate a current called eddy current.

The Eddy Current assembly consists of a rotor that incorporates magnetic blocks (usually ferrite ceramic) spun over 2500 rpm (rotating per minute) to produce eddy current. This eddy current reacts with different metals based on conductivity-to-density ratio, creating a dissipation force in the charged particles. The light and conductive metal, such as aluminum, can be easily lifted and thus removed from the normal flow of the product stream which makes the separation possible.

Eddy's current dividers were very important in the municipal solid waste industry as they were able to separate metals before the waste could be processed. The current eddy separator is used in a conveyor belt that carries mixed waste. At the end of the conveyor belt, there is a current eddy rotor. Non-ferrous metals are pushed forward with the current eddy shaft from the belt to the steel chute, everything else that just falls off the belt due to the gravitational force on the second chute.

Check Video:


The Eddy Current Separator consists of the following equipment:

  • Conveyor belt with full control speed up to 2.5 m/s
  • Magnetic rotor with high-energy magnets
  • Frequency converters for control of magnetic rotor and belt speed
  • The emergency braking system of magnetic rotor
  • Cover of separation zone with a splitter
  • Belt bank limit switch
  • Rotation control of belt bank drive
  • Visualization of the status of work: work/breakdown/service/breaking
  • Cleaning brush with geared motor
  • Operating hours counter
  • Control cabinet with full equipment for connect with the main control and visualization system
  • Vibratory feeder with magnetic pulley for ferrous metal separation before eddy current separation

The best part?

Jaykrishna Magnetics Pvt. Ltd. has designed a highly modern eddy separator that can easily separate non-ferrous metals for reuse. We are a leading manufacturer and supplier of magnetic separator and magnetic equipment worldwide. Our current eddy separator uses eddy currents for the separation process and is able to adequately handle high power because the belt separates the stainless steel efficiently and accurately.

Advantages of Eddy Current separator:

  • The high efficiency of metal separation from 1 mm
  • It has a solid structure with anti-vibration pads
  • Negligible loss of valuable material
  • Low maintenance
  • Easy service and signalizing of lubrication time
  • The design protects recycling equipment with negligible wear and tear
  • High yields of non-ferrous metals recovery
  • Superior safety system with electronic braking of the high-speed magnetic rotor
  • The full control system of all parameters of work by frequency converters

Industrial applications:

  • Separation of non-ferrous metals from municipal and industrial waste
  • Recovery of metals in automobile recycling lines
  • Recovery of metals in household recycling
  • Installations of aluminum and copper recycling
  • Separation of aluminum in glass recycling
  • Metal separation from PET
  • Metal separation from alternative fuel in cement mills and power plants

Here’s the deal.

Jaykrishna Magnetic Pvt. Ltd. has developed a wide range of magnetic separators which uses the powerful magnetic field to eliminate non-ferrous metals from waste. For over 3 decades, we are one of the world’s biggest manufacturers of magnetic separators and equipment and our highly skilled staff is always ready to provide you the best solutions to your problem.

If you are in a need of eddy current separator?

If you are stuck with a magnetic separation problem?

If you are not getting your results as planned then feel free to contact us,

We will guide you with our best help to provide you the fastest solution to your separation problems.

To know more about our company and product range visit our website: www.jkmagnetic.com


Location: Plot.No.5/7, Sardar Patel Industrial Estate, Sardar Patel Ring Rd, Odhav, Ahmedabad, Gujarat 382415, India

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